For a while now, I wanted to buy a Do-It-Yourself (DIY) furniture myself. I wanted to do it principally for fun. And also, I wanted to save money on buying new furniture. Since we needed a new bookshelf for our living room, we decided to build a bookshelf ourselves.
We did it with my wife. None of us is an expert and it is our first DIY furniture. I am reasonably handy. I watched a lot of DIY videos on Youtube and it taught me a lot. But that is all the experience I have. If you have advice for us, do not hesitate to let us know :) In the end, we still managed to build something quite nice for our experience :)
At first, I wanted to build something big. My first idea was to build a 120 centimeters (47 inches) wide bookshelf and two meters high (78 inches). But I realized that it was a bit too big to start with. Moreover, it was not very smart. I was planning to replace our existing bookshelf too with this big bookshelf. So we decided to build a smaller bookshelf of 60 centimeters (23 inches) wide and two meters high. Like this, we were going to keep both small bookshelves. We decided to go for 30 centimeters deep. Finally, we decided to have 6 boards on our bookshelf. We did the plan on paper only. We hesitated a bit between paint or a simple wood stain. Finally, we decided on a wood stain.
So now, we had to do the shopping. We needed the wood, some wood glue, and some wood stain. I already had most of the necessary tools. I am a tools geek. In fact, I really like tools. It is something I cannot really explain. We borrowed a good cordless drill from a friend. We di not have to buy any tools for this project. After a long research for the cheapest place for the wood, we ended up shopping at Bauhaus. It was cheaper than other local shops. Hornbach was also very cheap but it was too far to consider.
Here is the wood we bought for our project:
As for the tools, here is what we used:
- Circular Saw
- Hand tool for sanding
- Electric drill/screwdriver
The first big step was to cut the boards. We bought 120 cm by 30 cm wood boards. We had to cut them in 60 cm to make our planned bookshelf. For this, I used a circular saw. Here is my workplace:
We do not have a big enough cellar to work inside, so we decided to make the biggest parts outside. We waited for a sunny day for this. I had a few issues with this. This was the first time I was using a circular saw. It turned out that the indicator for the cut was not aligned to the blade. So the first cut was totally out-of-place. After this, I simply looked at the blade to see where it was cutting and ended up with better cuts for the last two boards. I somehow fixed the boards with more cuts for the big errors. I used the sanding machine to fix the small errors. It was a bit of a mess. But in the end, I had my 6 boards.
And then, I had to do two small (4-5 centimeters) pieces for the below. For this, I could use the parallel guide on the circular saw. So it ended up much better. That is all I had to cut for this project. If you have a table saw, it will be much easier.
The next step was to assemble all the pieces together. We started with the bottom board and the two small pieces underneath:
For this, we used wood glue and then 2 screws on the front panel and 3 screws on the back. And we continued by adding the large sideboards:
We used one of the panels inside to make sure it was straight. Once we screwed the side boards, we also screwed the top in. I am not entirely certain this was the best way to start. Like this, we were not able to use wood glue for the inside panels. After this, we started inserting and screwing the inner panels.
We are pretty happy with the result. But it is far from perfect. It is not entirely straight. It is mostly due to the imperfect cutting of the different boards. And some of the boards are not entirely level. But nothing much. I think for a first project, it is not bad :) And most people are not quite like me about 90° angles ;)
At this point, the next thing is to sand all the sides that were cut. I sanded in several steps with coarser grit (60) at the beginning and ended up with very fine grit (240). I almost did not sand the boards themselves since it was already done on the bought boards. Simply, I fixed a few rough patches, but nothing much.
The last step was to paint. Actually, we chose not to paint, but to use a wood stain. I believe it is more beautiful to see the wood rather than uniform paint. If you buy some nice wood, you actually do not really have to stain or paint it. We hesitated once we saw the result since it was actually quite nice. We still decided to go with it since we had bought the wood stain.
In the end, we applied a single layer of wood stain to the entire bookshelf. We thought we would need two layers, but one layer was enough. Maybe I could have sanded again after the first layer and applied a second layer. With this, the wood would have been less rough. But it is quite good. Here is the result:
The stain we chose actually look very good in front of our wall. It is almost the same color. This was not by design, but it is a great bonus :) It was not too difficult to make the wood stain. We simply worked together to apply the layer everywhere. It was a bit of a mess.
Here is the result after we filled it with books:
Pretty nice, right? :) We are really happy about the result! For our first project, it is pretty nice.
Here is all we needed for this build and the price:
- 2x 2000×300 board: 2 * 9.40 = 18.80
- 3x 1200×300 board: 3 * 5.60 = 16.80
- 2x 800×300 board: 2 * 4.00 = 8.00
- 1x wood glue: 7.40
- 1x wood stain: 14.90
- Total: 65.90
So, we had around 65 CHF of material to buy. For the wood, I do not think we can go lower. This was already the cheapest I found. For the glue, we still have 80% of the container. For our next project, we will not have to buy glue. As for the wood stain, it is really expensive. We realized later that this was a high-quality wood stain for exterior wood. I am sure we could have saved money if we took interior wood stain. I think it is still a pretty good result for our first project. It is possible to buy such a bookshelf new for around 100 CHF. This is still some money saved. And if you want one that looks like wood, it is more expensive.
If we compare to something used that we buy second-hand, we are around the same prices. Maybe we could have found something cheaper in used furniture. However, we have the advantage of building exactly what we want. And there is also the advantage of it being really fun.
DIY Lessons learned
The first thing I learned was that wood does not come cheap. I was really thinking that the wood would be cheaper. As you saw in the previous chapter, it was not really cheap but not really bad either. I had to check several shops for the wood. And I had to learn the kinds of woods. For the next project, I am still going to check for some local shops for the price. We had two small timber factories in our village. However, I am pretty sure they do not sell very small parts of woods.
The second thing I learned was that using a circular saw is not nearly as easy as it looks like. It looks like you can do a straight line very easily. But this is not as easy as this. When you can use the parallel guide, it is fine. But my guide is only for less than 20 centimeters. For the big boards, I had to cut three boards in two. It was not a really good result. I ended up losing one centimeter on each board. But each cut was better than the previous one. So at least, I am getting better :)
After I did this project, I actually learned an easy technique to cut straight lines with a circular saw. I could simply have used a piece a wood as a ruled for the circular saw. This would have allowed me to cut straighter lines. There are plenty of videos on the internet to learn how to cut straight lines with a circular saw. I should just have watched them before.
It is not very easy to assemble it to make it totally straight. A few of our boards are not completely level. And the entire bookshelf is not entirely level either. We are going to be more careful with the calculations for our next project.
Another thing I learned is to always wear goggles when using a circular saw. I got a few wood pieces in my eye. I was lucky to not get more in my eyes. Since I did not have protection goggles, I tried without. It was not too bad, but I did not have a lot of wood to cut. You should definitely wear protective goggles for this. I plan to buy some good goggles and gloves for the next project.
A small thing we learned is that wood stain does not smell good. And it takes a long time for the smell to go away. We should definitely have done it outside. We will fix this for the next project if the weather is good enough. And I need to buy some paint thinner for next time to clean the brushes.
Finally, for our next project, I will try to use fewer screws to make it look nicer. There are many techniques to avoid screws when assembling furniture. We wanted to keep it simple for the first one. I especially want to try to work with pocket holes.
Conclusion of our first DIY project
In the end, we are really happy about our new wood bookshelf! It looks pretty nice and the DIY feel is really great. We learned a lot while doing this project and I enjoyed it a lot. I already have many plans for next projects like this. We know a lot more than before and I am pretty sure we can do better for the next one. I am also sure we will do some more mistakes, but that is quite alright. Our next project will probably be a simple shoe rack. Since my wife actually has many more than I, there is a need for some better organization.
What do you think about our project? Do you have any advice for us? Do you have any DIY projects of your own?